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It consists of a firepot, to hold the fire, a work surface, and a blower. It has a 3" (7.6cm) center hole and 5" (12.7cm) bolt circle. The small scale hobbyist smith coal forge, with upgrades soon to come. Then every student has a forge to take home. You will leave the trap door closed when your forge is lit up, and you can open it when you are done, to clean out all the fallen soot and coal. We have multiple pickup locations for coal and coke, and can arrange delivery for bulk orders. See you guys again soon! Just wanted to do a quick blog post for those of you out there that have built your own coal forge, whether its one of your own construction or the ever-popular brake drum forge (like. The blower shown is a little 120 CFM model I use on gas forges. Here is a step by step version of what I did to achieve a brake drum/55 gallon barrel drum combination that I have ZERO interest in upgrading from. Welded blacksmithing coal firepot is use to forge the hammers, punches, tongs and other metal working operations. The little 1/30th HP shaded pole motor on the blower above can be controlled by a room lighting control. I build a nice forge out of square tube and 1/4″ plate, but have barely used it. Having your own DIY forge at home, you can have this liberty of treating the metal in any shape you want and make beautiful things out of it! It looks great and he just started using it and tells us about it: It is 100% homemade. There are many options. E-mail any questions or comments to blacksmithing4beginners@gmail.com and I will try to cover any topics you might be interested in knowing more about. A steel barrel can provide both the stand for the forge and the steel table top to hold the brake drum fire box, and the coal. July 30, 2015. I got the brake drum from my dads work. Used coal forges are also readily available. The small scale hobbyist smith coal forge, with upgrades soon to come. Brake Drum Forge Plans Pictures of back yard forges that people have made for blacksmithing. The forge is what you’ll use to heat the metal that you’re working. Now you can do the math on what you’ll be out (money-wise) on getting a brake drum forge set up. Brake Drum ForgeCoal ForgeBlacksmith ForgeWork ToolsBlacksmithingMetal WorkingDrumsPicturesWelding. I know that the brake drum is a bit to large for an optimas forge! The 3" piece is cut about 1/2" beyond the threads and the 2" x 6" has the threads cut off OR left on depending on the blower type. Brake Drum Forge Make a forge out of a brake drum easy, cheap, and works like a champ Metal Projects Welding Projects Metal Crafts Brake Drum Forge Diy Forge Coal Forge Welding Shop Blacksmith Forge Homemade Tools Best hob-up back yard coal forge I ever had was made from a semi truck brake drum - big heavy cast iron, hard to move but you weren't going to knock it over by mistake. I used 2″ black pipe fittings (which Lowes nor Home Depot in my city carry), so I ordered them all off of Amazon. Oct 18, 2018 - Brake Drum Blacksmith Forge: My son caught the blacksmithing bug while he was at summer camp so we investigated building our own blacksmith forge and found that brake drum forges are a very popular way to get into the hobby. I promised you a breakdown of the fittings I used. A hair dryer, furnace blower, or any type of squirrel cage fan will work. Remember to include your name, age, and state, so I can attribute the question to you. Firepots can be installed into masonry or steel forges, and many models are suitable for farrier work. Another kind of common backyard forge is made from a brake drum. One or two pieces of 1/2" (13mm) steel or stainless steel bar will sufice. I’m not bitter, I promise. You're not concerning yourself with air-tightness and heat containment. Centaur Forge offers a variety of models that can withstand the heat of coal forges, many of which come with fitted ash dumps for ease of use. Good Deals, Tool Steel. It is 17 inches deep with a smoke entrance 16 inches tall and 11-1/2 inch wide. They start at around $500. In Dave’s video, he’s made a base out of an old antenna mast. The hood is made of 14 and 16 gauges sheet metal and 3/16" x 2" x 2" angle iron, and of 1/8" x 1" inch flat stock and a 12" inch square piece of 1/8th inch plate. The smoke shelf is 8 inches above the top of the smoke entrance. Here is the basics for Patricks new Forging area. For the uninitiated, here is a quick rundown on the the brake drum forge, as explained by Dave Canterbury (of “Dual Survivor” fame). NOTE: A grate should be made to reduce the amount of coal that falls into the tuyeer. Pictured above is the forge I constructed using a discarded grill, a metal fence post, and a few hand and power tools, and materials available at your local craft or hardware store. Alot of folks are asking about brake drum forges, so i'm collecting the repeated answers here mastly in the form of photos of how to do it A basic coal forge is made up of a few basic parts, A fire pot, Which is made of stronger metal and is where the burning coal goes, in a brajke drum forge, this is the job the break drum does. The overall height of this forge is 53". Apr 14, 2016 - This video is part one in a series showing the building of my coal forge. A brake drum forge is only suited to the production of amall things because of the limitations that are inherent in it - the biggest limitation is the diameter versus the depth. If you were to wrap the outside in kaowool insulation, fill it up with oodles of charcoal, and hit it with a really good blower, then sure you could melt it. Basic Brake Drum Forge for Under $40: Just a basic run through on a tried and true standard. Read more. Choosing blacksmith forge parts from Centaur Forge will help you on your way to becoming more experienced. The brake drum of a car or truck is too small to make a forge hearth. Pictured above is the forge I constructed using a discarded grill, a metal fence post, and a few hand and power tools, and materials available at your local craft or hardware store. Fittings will be a 2" heavy steam flange (about 5/8" thick), a 2" close nipple, a 2" x 6" long nipple, a 2 x 2 x 3" reducing T, Tuyere -- a pipe through which air can be forced into the fire 2. Blowers with a lot of pressure and CFM such as those from vacuum cleaners or leaf blowers will need an air control. We built our blacksmith forge out of a brake drum, 2… You will need to cut a hole in the top that a small brake drum from a small car will slide into but not fall through (there is a lip on the brake drum). As far as the heat problem, mine gets steel plenty hot. If you’ve done ANY amount of researching on the internet about building your first forge, you’ve almost certainly come across a mention of a “brake drum forge”. Building a blacksmith forge is fairly easy, and with a few tools and some hard work, you can build your very own pipe tuyere forge very inexpensively. Fittings also vary according to your budget (new or scrounged). You will need to cut a hole in the top that a small brake drum from a small car will slide into but not fall through ( there is a lip on the brake drum). Just wanted to do a quick blog post for those of you out there that have built your own coal forge, whether its one of your own construction or the ever-popular brake drum forge (like. Rather than purchasing a forge, the hobbyist blacksmith can construct a coal forge from a discarded wheelbarrow. 5.5" outside diameter; 3.75" outlet diameter; 4.625 between hole centers (3/8" holes) must be bolted down; solid cast iron. Brake Drum Blacksmith Forge: My son caught the blacksmithing bug while he was at summer camp so we investigated building our own blacksmith forge and found that brake drum forges are a very popular way to get into the hobby. You can have a simple coal forge up and ready in 20 minutes if you're in a hurry. This should have a depression of about 3 or 4 inches (7.6 or 10.2 cm) in the center, and can be formed out of 12 or 16 gauge stainless steel, or 1/4 inch (10.2 cm) cold rolled steel plate. 3.8k. Brake drums are typically a cast iron rim with a pressed or formed in steel center of 1/8" plate. 10" to 16" (25 to 40cm) will work. I spent many happy hours in my youth turning out dozens of leaf blade throwers hammered out of hydraulic lifters with a f… 012 2 inch plumbing parts to form tuyere. I have several propane forges — none of which I really use now, unless I absolutely have to. Anvilfire’s “Guru” drawing and shop notes on a brake drum forge, A rather detailed case against the brake drum forge — although I digress, Part 1 of David Burress’s video series on building a brake drum forge, Part 2 of the aforementioned video series, Your email address will not be published. About Mountain Brook Forge Located just outside of White Salmon, Washington, Mountain Brook Forge is a provider of high quality blacksmithing coal and coke for the Northwest. Brake drum forges vary with the diameter of the brake drum. My first 3 forges were versions of a brake drum coal forge. A source of moving air, such as a fan or bellows, introduces additional air into the fire through t… Blacksmith’s Coal Firepot. It just works — that’s all there is to it. The brake drum was sourced from a local salvage yard for ten bucks. The stand was welded together and the cheapest coal that we could find was purchased, and the forge was hooked up to the compressor and regulated to a slow but steady stream of air that kept the coals hot. Brake drum forge + 400 = forge welding? 10" to 16" (25 to 40cm) will work. The small scale hobbyist smith coal forge, with upgrades soon to come. New are not prohibitive but it all depends on your view point. I followed a path that I had read about on iforgeiron, then I modified it a little to suit what I had on hand. Your email address will not be published. Note that a brakedrum forge has almost no coal reserve and is only useful for small projects as a hobbiest or starter forge. I just buy everything off Amazon because I don’t feel like putting over to some little plumbing store to not be able to locate the actual part among all the other crap laying around. The reason why brake drum forges don't overheat and melt out is because most of the surface is being air-cooled, since there are only coals on the inside of the drum. Fashion a metal pan or fire pit liner to fit over the walls of the brick box you have laid up. We have multiple pickup locations for coal and coke, and can arrange delivery for bulk orders. Jan 22, 2018 - Basic Brake Drum Forge for Under $40: Just a basic run through on a tried and true standard. Anyone else with a ghetto hair-dryer setup understand me on this one? The most difficult thing here is to connect the pipes together and connect the pipe to the drum brake. Honestly, I think this is one of the better ideas the new blacksmiths come across and take action on. With the help of hand crank blower you can perform your desired operation mentioned here. Basic Brake Drum Forge for Under $40: Just a basic run through on a tried and true standard. There are a lot of brake drum forges kicking around out there. They make a pretty decent firepot but are not nearly as heavy as commercial firepots therefore will not last as long. Make sure you keep the piece within the coals; keep bits of charcoal below and above it, try to plug any holes. I’ve heard for some reason or other that the floor flange fitting (that will bolt up to the bottom of your firepot) is hard to find, even at plumbing suppliers. It’s possible to fabricate your own brake drum forge for less than $100. Over thousands of years of forging, these devices have evolved in one form or another as the essential features of this type of forge: 1. What is different about mine, though, is how it is mounted. They make a pretty decent firepot but are not nearly as heavy as commercial firepots therefore will not last as long. ... My first forge was built out of an old brake drum and my blower was a hair dryer… very high tech. Okay, that was a stupid pun. Brake drums are typically a cast iron rim with a pressed … Brake rotor forge build.... All pretty simple, ... 011 Bung and drum. The small scale hobbyist smith coal forge, with upgrades soon to come. Lokomo anvil in use In art. Leave a comment Continue Reading Brake Drum Forges. They are good for an entry level forge as you can build one without a lot of tools for relatively cheap and with parts you can mostly get off the shelf at a big box hardware store. I was just thinking to myself that I should include some links to this post to some other really useful articles about building a brake drum forge. My main question is that if u look at the hole in the brake drum we need to put a bottom there so the coal have something to sit on. We have rounded up 8 effective and efficient homemade forge plans for you to work around metal freely and easily. Dimensions and drawings of my latest semi-portable coal forge and steel sidedraft hood. The forge is what you’ll use to heat the metal that you’re working. Required fields are marked *, You may use these HTML tags and attributes:

. ... is to put foot switch on fan motor to shut it off when I step away from forge so fire will die back some and reduce coal consumption, just … In this Instructable, member “asuka42227” shows you how he made a small coal-fired hobbyist smith forge using an old brake drum, a shower drain, and some common plumbing parts. Basic Brake Drum Forge for Under $40: Just a basic run through on a tried and true standard. A counter weighted ash dump is fabricated and hinged from the 3" pipe. This is over half the width of most drums. But think I haft to go with it for the time being. 013 It's all screwed up. The last, and best was set in a steel table top. We are going to make sure that we get a rise up so coal manegment will be easier! Brake drum forges are often built as a first project at many blacksmith schools and beginner workshops. A smoke shelf with a length from back wall of inside of hood to the front edge of the shelf is 4 inches long. Then I have the wire racks to hold the coal. ... forge, vise and hammer. Current cost runs about $18 US. Basic Brake Drum Forge for Under $40. A functioning used coal forge will start at $400. You can make one from an old brake drum or scrap plate metal. During this reenactment, I saw a traditional blacksmith working with a coal forge, hand-crank blower, and anvil. Brake drum forges are often built as a first project at many blacksmith schools and beginner workshops. Saved by Will Kalif. Brake drum forges vary with the diameter of the brake drum. This video is part one in a series showing the building of my coal forge. Another kind of common backyard forge is made from a brake drum. Bellows or blower -- a means for forcing air into the tuyere 3. See My first forge. About Mountain Brook Forge Located just outside of White Salmon, Washington, Mountain Brook Forge is a provider of high quality blacksmithing coal and coke for the Northwest. Then every student has a forge to take home. To make an appointment to pick up orders call Tim Delsman 541-519-7755 or email Tim at mustangr@oregontrail.net Location of coal 2950 Church St. in Baker City, Oregon 97814. Full size forges are usualy about 30" by 40" (750 x … Buy Cheap Tool Steel Online, Part II. This basic forge was built for under $40 with only two stops for materials and a build time of approx 10 minutes. The most important thing is your air supply. A coal forge is essentially a large metal or clay pit that holds burning fuel and provides an air source to maintain extreme temperatures. The firepot should be about 4-5 inches deep and can be made from an old brake drum. June 7, 2013; Jim vonMosch; Opinion; brake drum, Coal, forge; What About Brake Drum Forges? They tempered it in their big coal forge, then heat treated it in a smaller propane forge. . Buy Cheap Tool Steel Online, Part II. Forging Tools Blacksmithing Knives Forging Metal Metal Bending Tools Metal Working Tools Metal Tools Homemade Forge Homemade Tools Diy Tools. It in turn was replaced by the forge in my portable shop trailer. Centaur Forge carries a wide selection. Some wheels are suitable for the same purpose. A pull made from heavy wire can be rigged so that you don't need to crawl under the forge to dump the ashes. See more ideas about Brake drum forge, Forging, Blacksmithing. They are attached by flattening the end of the tube, drilling or punching a 3/8" hole and bolting on with the bolts holding the flange to the brake drum "pot". If you get fancy and fabricate a clinker breaker type gate a grate is not required. These forge grate covers are originally designed to cover the hole on rivet forges but are not often used on brake drum forges. With my brake-drum forge, it seems like I almost have to leave the hair dryer blower on Low speed at all times. You will need to decide what kind of fuel you will be using, with what type of forge you want to use. Coal forge firepots, however, are more suited to burning coke and have a thicker diameter to handle the intense heat of forging or welding with a coke fire. Building a blacksmith forge is fairly easy, and with a few tools and some hard work, you can build your very own pipe tuyere forge very inexpensively. Good Deals, Tool Steel. A rotor from the rear of a an all wheel disk car has about a 2-3" depression that that acts as a brake drum for the emergency brake setup -- This is what I use as a firepot and it works great, and it sits nicely 'in' my forge table without any mechanical fastening or welding -- just the lip of the rotor. Brake drum Forge build (step by step) pt1. Too small for use as a forge hearth, and too large for use as a firepot. I have a brake rotor attached to my piping which sits in the buttom of the drum. It is from a commercial fertilizer truck and is about 18-20 across by 10 - 12 deep. When you work on a coal forge, you need to tender the fire, you need large amounts of coal around the fire, the chance of heating long or larger objects, not only poking the end of … Why is that? A 17th-century painting from the school of Cornelis Gerritsz Decker of men around a forge The artist William Blake used the blacksmith as a motif in his own extensive mythology. Fabricated Firepot is one of … In this Instructable, member “asuka42227” shows you how he made a small coal-fired hobbyist smith forge using an old brake drum, a shower drain, and some common plumbing parts. 2″ black steel pipe nipples in 4.5″ length, A Little More On Brake Drum Forge Construction (With Trenton Tye), Quick Tip: How To Light a Coal Forge Quickly and Easily, Torbjörn Åhman Forges Bolt Tongs from 10mm Flat Bar. You then want to connect the pipes together. This trap door remains closed while the forge is going and you open it up to clean out all the fallen soot and coal. Brake Drum Forge. Anything from a brake drum forge made yourself (if you have some welding experience and tools) to a factory-direct one from Centaur Forge, to building your own by hand will do. Images replaced September 1, 2018 from original 110 photos, restored and color corrected. A steel barrel can provide both the stand for the forge and the steel table top to hold the brake drum fire box, and the coal. Coal Forge Plans I'm starting with coal forges because they're simpler to make. It consists of a firepot, to hold the fire, a work surface, and a blower. Note that a brakedrum forge has almost no coal reserve and is only useful for small projects as a hobbiest or starter forge. You can also take hours welding together a hood, creating a … The blower from this forge was used to build a new forge that was poorly designed and too small. Brake Drum (size as you feel appropriate) from local wrecking yard or neighbors unattended vehicle 2. Schedule 40 pipe is standard but 80 or 120 will last longer IF you can get them. These are called coal forges and are no longer efficient. The main objection against a brake drum forge is the lack of a table around it and the depth of the drum. Fire brick,coal,fan and knowledge are needed to build this device that dates back to egyptians. About Mountain Brook Forge Located just outside of White Salmon, Washington, Mountain Brook Forge is a provider of high quality blacksmithing coal and coke for the Northwest. What i mean is that the brake drum is bolted to … Homemade coal-fired forge constructed from a surplus brake drum, steel channel, and square tubing. A sliding door held on by a single screw pivot point also works and is easier to fabricate. The drum I have left over from the JYH is 12" (30cm) diameter (inside) and about 6" (15cm) deep. Basically, you want the brake drum at the top, with the trap door at the bottom. B4B. I’m out of time for tonight, but I’ll put up another post to add to this when I get a chance to write another. You will also need to cut a hole in They also have tutorials on making your own charcoal (lot of work), but I had good success with Cowboy Charcoal from Walmart when I couldn't get the real deal. Brake Drum Coal Forge A typical smithy in Finland. Photo by Ryan Ridgway. Hello, I was given a brake drum yesterday in exchange for a box of cookies . Keep in mind that most of these won’t mention anything about setting the brake drum down in a 55 gallon drum, but there is some good information that is worth reading. A few are solid cast. For any projects of decent size you should have a coal depth of roughly 7." It just works — that’s all there is to it. I have a brake-drum forge and I use fancy hardwood lump charcoal gotten from walmart for about a dollar a pound. Floor flange (size to fit brake drum) 3. This is a good, detailed explanation of the construction of the forge, without getting to boring. 5.5" outside diameter; 3.75" outlet diameter; 4.625 between hole centers (3/8" holes) must be bolted down; solid cast iron. 21 thoughts on “ Building A Coal Forge ” xorpunk says: August 11, 2012 at 6:26 am forging is an art.. good luck making anything even with a proper setup. The legs on the above drawing should be spread out more for stability. July 30, 2015. I have a brake drum forge — albeit a different setup than the one shown in the video above — it is portable, large, and just plain easy and cheap to build. ... was attending a reenactment in Conyers, Georgia. A good medium-weight cross-peen hammer will make the sparks fly. The firepot should be about 4-5 inches deep and can be made from an old brake drum. Although most people prefer the dump type many commercial forges came with a sliding door. Firepot or hearth -- a place where the burning fuel can be contained over or against the tuyere opening. Here is a home made forge made by Brendan. T … Brake Drum Forge. If you’ve done ANY amount of researching on the internet about building your first forge, you’ve almost certainly come across a mention of a “brake drum forge”. Materials needed... 1. and a 3" x 6" nipple. The two long nipples have one end sawn off or may be cut from a longer piece of pipe. The seed for Fiery Furnace Forge was sown in 2004. B4B. A good forge hearth requires much more room to support the coal and coke that is placed in and around the fire. Mar 16, 2014 - Photos of the build of a pair of brake drum coal fired forges. Technicaly the center of the forge and firepot is only about a foot square or less. Most people who … A coal forge takes longer to bring up to a working temperature compared to gas. During operation, fuel is placed in or on the hearth and ignited. This is a g… The forge was created using a brake drum, scrap tubing, some chicken wire and a small regulator that we happened to have on hand. This vertical pipe goes into the container where the coal is kept (labeled forge)t. In the case of this forge the container is the cowl of a lawn mower. Brake Drum Forge. This is all that is needed for a very small forge like a brake drum forge. You'll want to build an ash gate and clinker braker. The drum brake is on top and the trap door is on the bottom. It must be strong enough to support the fire brick liner or packed clay which is the base for the fire. Fuel. That’s great because it works and it is made from some stuff that he had laying around. These forge grate covers are originally designed to cover the hole on rivet forges but are not often used on brake drum forges. We have multiple pickup locations for coal and coke, and can arrange delivery for bulk orders. If I don't leave it on, that coal/coke fire goes out FAST though. However, during the day a smith may burn as much as a bushel of coal. The designs of these forges have varied over time, but whether the fuel is coal, coke or charcoal the basic design has remained the same. Read more. Honestly, I think this is one of the better ideas the new blacksmiths come across and take action on. As you can see I cut the hole in the front. Working with metal is incomplete without having a blacksmith forge to make the metal submit to your will! For the uninitiated, here is a quick rundown on the the brake drum forge, as explained by Dave Canterbury (of “Dual Survivor” fame). Its a ford f350 brake drum attached to a cast iron pan with a few holes drilled for airflow from a hairdrier connected to a light dimmer for variable speed. As a blacksmith, burning coal or coke is a necessity for forging and welding. Bottom blast coal forge A forge typically uses bituminous coal, industrial coke or charcoal as the fuel to heat metal. They are connected by an old automobile brake drum (labeled fire pot). So, I’ve used several types of forges over the years. The brake drum …

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